The PET layer must be picked off and rolled back by hand, then the resin is poured and vibrated to sort out bubbles and ensure good infiltration around the chip… then curing, then the rest is as normal. I think this will probably spell the end of the flexNExT as it exists today… it’s just a lot of work at this point and it’ll probably move squarely into the custom work realm for probably a higher price… get 'em while they’re hot I guess.
Does this mean that all newer ones will be made with this new process?
So it might be available even after its gone from the lab? I’d be interested in seeing how this reinforced one goes… - any chance we could get some testing like you did on the original?
yeah i think that’s going to be the case… we may still have some in inventory and i will probably have to yank those… but the idea is that new orders will get the updated treatment
yeah i will do some testing soon and post, but extreme bends are out of the question now because the excess leverage created by the hard adhesive overtop now becomes detrimental to the chip not helpful, under those circumstances. In the body the maximum flex angle can’t be all that extreme due to the bones and tissue under the chip… so we can emulate some of that in the lab and see how it works out… but literally folding it in half and abusing it like i did in the previous video is not going to fly now.
Not testing stuff but just a little update… the resin used to protect the chip and LED passive components seems to be working well enough during the encapsulation process, and it has an added benefit that it sort of acts like a light pipe with lensing effect, spreading the LED output across a wider angle.