3D STL design challenge - injector assembly

Hi everyone,

With the release of the m0490a…

I had a thought - what if this was “injectable” using our custom 4G needle?

Well I started messing around in tinkercad and this monstrosity was born;

4G needle syringe assembly.stl (1.8 MB)

The body is horrific and stupid, but the plunger is at least the correct diameter and length to push through the needle nicely with a little bit of friction… just enough to not allow the plunger to just slide or fall out, but not enough to really impede pushing the magnet out the needle.

What I need is for someone who knows what they are doing to make a workable needle body and better looking plunger. The idea is that we could print these in PLA, glue the needle to the body with medical adhesive, and sterilize them with the magnet inside for anyone who wanted that.

The plunger in my STL is 4.25mm diameter. My (shitty) calipers say the needle ID is 4.3 and the needle OD is 4.9mm. The printed injection body should allow for 20mm of the needle (the part behind the laser etched mark) to seat and be glued into the body.

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I still have mine from walletmore. Gimme an hour.

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I don’t, but I had fun in any case:

Handle.stl (878.4 KB)

And a shorter version without the long “neck”

Handle-Stubby.stl (973.4 KB)

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ehh… yeah. the only concern might be the plunger itself… length… small diameter causing binding instead of pushing… but worth exploring I think!

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needle adapter is currently onto print, ill also make an adapter for the plunger, and ill print a faux magnet, should have a working concept model in about 40 mins.

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mind-explosion-shocked-reaction-star-trek-oa5ayhc01zszh0dm-998138404

With any luck, I will be asleep by then… but I’ll check first thing in the morning! :slight_smile:

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may be a bit longer i found my long walletmore needle and a shorter commercially available one, so ill be making 2 concept models. im currently sercoming to printers size tolarances, ( adding and removing 0.1mms for that perfect fit lol. i have no chance of printing that thread mechanism on this printer, at 1.5mm thick its not gona hold shit.but like you said theres surgical glue)

theres about 20mm between the 2 needle sizes, so ill also compensate the plunger 20mm,

Please ignore the yummis on the needles. We all know where they come from :wink:

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side note, assembling sharp as fuck needles into friction fit parts is dangerous as fuck. be advised… im ok…

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so here are the basic concept parts i have designed and am currently printing, from left to right we have the plunger attachment, the magnet, and a short needle adapter



Here you go heres the basic concept. Ive found out the part requested it a ''luer lock." I looked for a 5mm lure lock so i didnt have to do anything but couldnt find one. Im sure they exist tho. For spinal taps n shit. Anyway here is my submision to ther challange

comes made a version with 20mm of grab for the longer needle. Piston would need to be extended 20mm ish currently printing version with lock luer

here are ther stl files for the long and short adapter and plunger,

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Because we work with sharps, I tested a set of police “needle stick safe” gloves… they did not work as advertised.

I did find some needle safe finger cots which worked better. I don’t think anything short of super fine chainmail will actually stop a needle, but these cots at least put up some resistance before letting the point through.

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Just for informational purposes, that mechanism is called a Luer Lock system. The thing you’re trying to design and print is called a “needle hub”.

But… it looks like you already got it sorted out.

Another thing you can do is just use small pegs instead of the entire thread, because the correctly positioned pegs will ride the thread in the injector body receiver just fine… though locking the hub in place will require some careful nusance instead of just wrenching it on.

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Me no see files?

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Morning sleepyhead. Today was fun. Stl at the time was incomplete. Ill attach it below
Terrific Amur (19).stl (2.0 MB)

thread lock into existing applicator with no wiggle. i left the needle hole 5.3mm to save my fingers. has a 2 mm backstop

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Ahh the ol Terrific Amur :slight_smile: Tinkercad’s random file naming system is hilarious.

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ahh no… thats just the tisms. :wink:

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haha! noice

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im only teasing ur absolutely right, print it out lemme know what u think… its a good fit if u ask me. be nice on a resin printer. you wont need the short 2 pieces

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And heres the long version…

lol bit of superglue and bit of "clean it "juice. And id use this proto type over a scaple anyday.

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If this could be 5.1mm? Or share your design model on tinkercad with me.. I’ll DM my account email.

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